Audi / VAG 28-Spline Clutch Alignment Tool
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3D-printable clutch alignment tool for Audi/VAG manual-transmission applications using a 28-spline clutch disc.
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- Open Community License v1
I made this tool after replacing the clutch on my Audi and not finding a clearly correct printable alignment tool for this clutch family. This model is intended to center the clutch disc during installation and is based on the 28-spline Audi/VAG profile used with the LuK 600 0139 00 clutch family. The dimensions were derived from the documented CTA 6276 alignment tool geometry: 28 splines, 30.55 mm spline diameter, and 24.79 mm pilot diameter.
This tool matches the clutch family used with LuK SAC / self-adjusting 240 mm clutch components and OEM reference 0B2 141 117 A / 0B2141117A. Catalog data for that clutch family lists 240 mm diameter, automatic adjustment, and 28 teeth.
Important: this is only a clutch disc alignment tool. It does not replace the special SAC installation/reset/compression tools required for self-adjusting pressure plates. The LuK 600 0139 00 kit is explicitly listed as requiring special tools for mounting.
Print recommendations: PETG, ABS, ASA, or nylon are better choices than PLA. Depending on printer calibration, a slightly undersized version may fit better because FDM parts tend to print a bit fat on splines.
This model is intended for the Audi/VAG 28-spline manual clutch family with:
28 splines
30.55 mm spline diameter
24.79 mm pilot diameter
LuK SAC / self-adjusting 240 mm clutch family
OEM / cross references including 0B2 141 117 A and 0B2141117A
Known vehicle families from LuK 600 0139 00 catalog listings
Audi A4 B8
Audi A4 B8 Avant
Audi A5 B8
Audi A5 B8 Sportback
Audi A5 B8 Convertible
Audi A6 C7
Audi A6 C7 Avant
Catalog listings for LuK 600 0139 00 associate it with 1.8 TFSI and 2.0 TFSI applications in the 170–211 hp range, roughly model years 2007–2018.
More specifically verified CTA-style alignment tool applications
Audi A4 2.0L, 2009–2016
Audi A4 Quattro 2.0L, 2009–2016
Audi A5 2.0L, 2010–2017
Audi A5 Quattro 2.0L, 2010–2014
CTA and FCP both describe this alignment tool pattern for manual transmissions only.