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Gear replacement for electric pencil sharpener — image 1
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Gear replacement for electric pencil sharpener

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Motor gear for Staples Model 34462 electric pencil sharpener.

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Creative Commons — Attribution

This fix was done for a local Repair Café.

This is a replacement gear that is press fit on the motor shaft of the pencil sharpener.  The gear was generated using https://www.stlgears.com/generators/3dprint with the parameters in this screenshot:

a small offset of 2mm was added a recess on the bottom of that using OpenScad. The motor shaft requires a 2.5 mm diameter but the stlgears site does not properly generate an stl for this small a gear.  So I needed to ream the inside hole with a 3/32 in drill.  The gear can then be press fit into place.  

The part is printed in PLA with a 0.15 mm layer height and a large brim.

This is a photo of the gear in place and covered with silicon grease.

 

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