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20000 mAh Powerbank

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20000 mAh Powerbank with 21700 Li-Ion Akkus

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425
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Reviews
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Updated at source:

Model information

Category
Electronics
License
Creative Commons — Attribution — Noncommercial — Share Alike

ATTENTION: Strictly avoid short circuit and wrong polarity !!!

Part list:
  • DIY powerbank modul 2.4A (e.g. from ebay)
  • 4 Samsung INR21700-50E (21700, 5000 mAh)
  • 4 hex screws M3 x 6
  • 4 insert nuts M3 x D4 x L5
  • 1 m flexible cable 0,75 - 1 mm²
  • 2 mm foam rubber
Printing parameters:
  • Resolution 0.2 mm
  • 2 Perimeters
  • 20% Infill
  • Supports
Assembly:
  1. Print all parts
  2. Check fitting of knob
  3. Check fitting of modul
  4. Check fitting of holder
  5. Check fitting of akkus
  6. Insert nuts with solder iron
  7. Plane contact surfaces of case and lid with sand paper (600, wet)
  8. Connect all negative akku poles with 11 cm cable (see circuit plan)
  9. Connect all positive akku poles with 11 cm cable
  10. Solder cables to modul (13 cm positive cable, 21 cm negative cable)
  11. Insert knob, modul and holder 
  12. Solder negative cable to akkupack
  13. Pull negative cable loop and positive cable with a hook through center hole
  14. Insert akkupack
  15. Solder positive cable to akkupack
  16. Add some 30 x 30 mm foam rubber pads
  17. Close lid with four screws

Have fun !!!

Updates:

  • 2022-02-04: Greater hole for iPhone plug
  • 2022-02-10: Optimized PCB holder
  • 2023-01-13: Include STEP files for remixing

 

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