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Emergency Exit Light Test Button Poker — image 1
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Emergency Exit Light Test Button Poker

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Preliminary estimate for PETG

€0.60 – €0.73 net (excluding VAT)

For file: project_Emergency Light Tester Rod Head v3_0.2mm_PETG_MK3S_53m.gcode

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File used for this estimate

Average indicative estimate: €0.66 excluding VAT (range midpoint).

Weight reported by the author
4 g
Print time reported by the author
52.8 min
Source material
PET
Estimate material
PETG
Estimate printer
Bambu Lab P1S - 0.4 nozzle
Estimate process
0.20mm Standard

Indicative estimate for the selected file only, based on the author’s weight and print time. File variants are not added together. The final price is calculated after file analysis.

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Poker to press the test button on emergency exit light fixture

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Updated at source:

Model information

Category
Tools
License
Creative Commons — Attribution — Noncommercial — Share Alike

Background:

The small business I work for owns a small building that has 18 emergency exit lights.  Fire code requires these lights to have a battery backup that must be checked twice a year to verify the battery is in working order.  Checking each light requires that I move a ladder around to 18 different places in the building.

A 4-foot long wood dowel rod and this print removed the need for the ladder (for me) - making the process of checking emergency lights much faster and easier.

Reference the included pictures for additional understanding of the intended use.

 

Design:

Designed in Metric to fit on the end of an imperial 7/16 inch (~11mm) diameter wood dowel rod.

Total print length: 52 mm

Cylinder/shaft length: 30 mm

Cylinder/shaft diameter: ~11 mm

Pokers: 12 mm

Cylinder walls: 3 mm

 

Print setup:

The .gcode and .3MF files have custom supports included so that the horizontal poker is supported but there are no supports in the cylinder/shaft where the dowel is inserted (supports are not needed in the interior shaft).  I added the supports in PrusaSlicer by using “Supports: Everywhere” and then using a cylinder support blocker in the cylinder/shaft.

.20 mm Quality

15% infill (only used in the top 22mm of the print) 

3 perimeters (shaft walls are just perimeters with no infill)

Detect thin walls (may not be needed)

No brim - printed on my MK3S+ without a need for a brim 

PETG on Textured Sheet

 

Other factors and potential improvements:

The dowel rod I used is 7/16 x 48 inches (~11 mm x ~122 cm) 

I intended to design this for a dowel rod with a diameter of ½ to ¾ inches (~13 to 19 mm) to prevent flexing.  The 7/16 dowel rod flexes when trying to poke buttons on the side of a light fixture.  When I was buying dowel rods at my local hardware store, the ½ to ¾ inch dowels were only available in length of 24-inch (~61 cm), much too short to be of use.  7/16 was the widest dowel I could buy in 48-inch length.

 

I stand 6-feet (~183 cm) tall and my vertical reach is approximately 92 inches (~233.5 cm)

The dowel rod and poker add 4-feet (~122 cm) to my vertical reach for a total of ~140 inches (355.5 cm).

YMMV for total vertical reach depending on your height and the length of the dowel rod used.

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