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Sony XM6 headphone hinge repair — image 1
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Sony XM6 headphone hinge repair

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Estimated printing price per file

€0.25 – €0.30 net (excluding VAT)

For file: SSK_xm6_hinge_repair v28 rev2.gcode

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File used for this estimate

Average indicative estimate: €0.27 excluding VAT (range midpoint).

Weight reported by the author
5 g
Print time reported by the author
12 min
Source material
PLA
Estimate material
PLA
Estimate printer
Bambu Lab P1S - 0.4 nozzle
Estimate process
0.20mm Standard

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Part which can be used to reinforce broken hinge ring for Sony XM6

Rating
5 / 5
Likes
11
Downloads
305
Makes
2
Views
1,939
Reviews
2

Updated at source:

Model information

Category
Audio
License
Creative Commons — Attribution

Both rings that support the headphone extension broke due to their flimsy design. The rings flexed and eventually failed under stress. 

I modeled the dimensions in Fusion 360 and designed a pair of clamp reinforcements. After installing the clamps, everything works great - the headphones themselves are still solid and the folding mechanism function is unchanged. 

The parts print with minimal supports on a Sovol SV06 using generic Kingroon PLA, print time is about 10 minutes on my setup. I’ve included the G-code file. 

Once printed, you’ll need a couple of small M2×20 mm bolts to clamp them in place.

Update 23.05.2026: i also added more beefier version, xm6_hinge_repair_rev3 file

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