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6" 90 degree to rectangle HVAC elbow — image 1
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6" 90 degree to rectangle HVAC elbow

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6" HVAC elbow for a tight space

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These are pretty specific pieces.  Not sure it is useful - maybe the Fusion 360 design files could be?

This is an elbow that accepts 6" ducting on one side, and a 8" x 3-¾" opening (+ a ¾" flange and holes for screws) on the other.

I have 2 versions:

  • 1 piece design
  • 2 piece design.  This is the same size as the 1 piece but is split into 2 parts and requires 2x M5 threaded inserts and bolts to join.

These are long prints and need tree supports.

Why do this?

I need to add additional air returns to my HVAC system in a soffit.  It is tight up there.  I need 3x 6" ducts to make up enough return.  The 1-piece design barely squeezes into that soffit in one location, but I had to split the elbow into 2 pieces so I can position the parts inside the soffit and then screw together.  I provide both designs.

I printed in PETG.  It you are printing elbows to supply air - of course you cannot use PLA because it will melt.

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