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Meshtastic Battery Tray & RAK4631 Mount — image 1
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Meshtastic Battery Tray & RAK4631 Mount

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Solar Meshtastic Node internal bracket system. Fits 10,000mAh battery & RAK4631 in 150x100x70mm outdoor junction box.

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Model information

Category
Electronics
License
Creative Commons — Attribution — Noncommercial

Meshtastic Battery Tray & RAK4631 Mount

Printed Mounting Brackets

This is a two-part mounting system for a Meshtastic Solar Node, designed to securely house a high-capacity battery inside a standard 150x100x70mm Waterproof IP67 Junction Box.

The design utilizes stacked mounting plates:

  1. Lower Battery Tray: Mounts directly to the existing plastic standoffs of the junction box. It is sized specifically for a 10,000mAh MakerHawk LiPo battery.

  2. Upper Mounting Plate: Screws into the standoffs on the battery tray, providing a secure platform for the RAK19007/RAK4631 WisBlock.

Key Features:

  • Integrated Antenna Slot: Dedicated holder for the flat internal Bluetooth antenna.

  • Wire Management: Built-in cutouts for clean routing of battery and solar power wires.

  • Secure Fit: Designed to prevent the battery from shifting while allowing enough room for wire leads.

Recommended Print Settings

  • Material: PLA (Tested for 4+ months in-enclosure without deformation). For extreme high-heat climates, PETG or ASA is recommended.

  • Layer Height: 0.2 mm

  • Infill: 15-20% (Pick your favorite pattern)

  • Supports: Not required

  • Walls: 3 or more

Complete Bill of Materials

To complete this build as shown in the photos, you will need the following components:

Hardware & Assembly Notes

To assemble this mount, you will need the following hardware:

  • Battery Tray to Box: Use the self-tapping screws that come included with the IP67 Junction Box to secure the lower tray to the internal standoffs. Use zip ties or wire wrap to secure the battery to the tray.

  • WisBlock to Upper Plate: The WisBlock Starter Kit typically includes the small M2.5 screws needed to secure the PCB to the mounting plate.

  • Plate to Plate: I used an assortment of small hobby screws to attach the upper mounting plate to the battery tray standoffs.

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