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BMW R1100RS Tail Light LED Conversion Adapter — image 1
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BMW R1100RS Tail Light LED Conversion Adapter

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Preliminary estimate for PETG

€1.85 – €2.27 net (excluding VAT)

For file: BMW Tail Light Mount-Filleted_0.4n_0.2mm_PETG_MINIIS_1h44m.bgcode

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Average indicative estimate: €2.06 excluding VAT (range midpoint).

Weight reported by the author
35 g
Print time reported by the author
1.73 hr
Source material
PET
Estimate material
PETG
Estimate printer
Bambu Lab P1S - 0.4 nozzle
Estimate process
0.20mm Standard

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Adapter to mount a Koso Universal LED Tail light on a BMW R1100RS.

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Model information

Category
Automotive
License
Open Community License v1

After the OEM tail light decided to fall off on a long ride (plastic thumb-nuts BMW? really?), I decided to move to a universal Koso Infinity LED Tail light (https://kosonorthamerica.com/product/infinity-led-taillight-red/) for the sole reason that it was the cheapest tail light on Revzilla at the time.  The problem is that the mounts on the bike are at a ~25 degree angle sloping downwards, so a naive perpendicular mount ends up illuminating the ground more than your tail (and makes the license plate light borderline useless.)

This has holes for some M6 bolts (I used some 70mm bolts, definitely too long. I'd say 40-50mm is probably safe.) It also has a cutout for the cables that come straight out of the back of the Koso light. There are two zip-tie loops on the bottom for cable management, feel free to try a little harder than I did when it comes to actually using them. 

I'd STRONGLY RECOMMEND a liberal application of threadlocker on all relevant fasteners (or get nylock nuts if you can.) 

I did a test print at draft quality before doing some tweaks and honestly it was pretty strong, but I did beef it up to 4 perimeters, ~20% gyroid infill, and the .20mm structural profile for the final part. All prints were in black Overture PETG and printed on a Prusa Mini.

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