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iWoc Trio Cover — image 1
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iWoc Trio Cover

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Replacement part for iWoc Trio Remote

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In order to get a more durable part, I decided to model everything flat and use heat forming to get the right shape. So post processing is required.

I recommend to use PETG, or another flexible filament that doesn't get soft in the sunlight.

Assembly:

  1. Make sure the plate makes a decent seal with the remote. Flatten with sandpaper if needed.

  2. Attach the middle button with superglue (see Image 2)

  3. Install the plate with the screws to the remote

  4. Clamp a flat, heat resistant object to the plate, but leave the fingers with the buttons exposed. This is to prevent warping of the plate in the next step. I used a metal scraper and a construction clamp.

  5. Use a heatgun with a small nozzle (recommended) or a candle flame to soften the fingers at the base. Bend into shape, make sure that all buttons are well aligned vertically and horizontally. Take your time with this step.

  6. Similarly, bend the little wings of the Up/Down buttons into shape.

Optional:

  • If a button can't depress far enough to activate the microswitch, you can make its pusher taller with a bit of superglue.

  • Coat the outside with Superglue or UV resin. This is to add UV resistance and prevent layer separation (a common problem with PETG)

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