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Citroën C4 Hatchback (Gen 1) Tailgate Bumper / Rubber Stop (TPU) — image 1
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Citroën C4 Hatchback (Gen 1) Tailgate Bumper / Rubber Stop (TPU)

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Model information

Category
Other Ideas
License
Creative Commons — Public Domain

Citroën C4 (Gen 1) Tailgate Bumper / Rubber Stop (TPU)

Custom shock-absorbing tailgate bumper designed specifically for the 1st Generation Citroën C4 (Hatchback). This part is a direct replacement for worn or lost factory bump stops, eliminating panel play, vibrations, and annoying rattles when driving over rough roads.

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🛠 Key Design Features

  • Innovative 3-Point Retention Lug: The three-prong retention geometry is designed specifically for flexible materials. During installation, the prongs compress smoothly, allowing easy manual insertion into the factory sheet metal hole (~0.5 mm panel thickness). Once inside, the prongs expand behind the panel, distributing force evenly across three contact points (120° apart). This guarantees self-centering and a firm, vibration-proof grip that won't pop out when slamming the tailgate or driving over bumps.

  • 100% Print & Forget (No Supports Needed): Geometrically optimized specifically for 3D printing in a vertical orientation. No supports required at all, yielding clean, production-ready surfaces straight off the build plate.

  • Durable & Weather-Resistant: When printed with TPU/elastomer filaments, the part is fully resistant to road chemicals, oils, UV exposure, and seasonal temperature swings.

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⚙ Recommended Print Settings

Parameter

Recommended Value

Material

TPU 95A or TPU HF (High Flow)

Orientation

Vertical (as oriented in the file)

Supports

Disabled / None

Z-Seam Alignment

Random

Walls / Perimeters

3 – 4 (for durability and watertight sealing)

Infill

30% – 45%

Infill Pattern

Gyroid or 3D Honeycomb (for omnidirectional shock absorption)

Bed Adhesion

Use a brim (3–5 mm) if required by your build plate

Pro Tip: TPU is highly hygroscopic! Always dry your filament prior to printing to prevent surface defects/stringing and to ensure maximum layer adhesion.

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🚗 Compatibility & Installation

  • Vehicle Compatibility: Citroën C4 1st Generation (Hatchback, LC chassis). Fits any vehicle utilizing matching factory tailgate aperture dimensions.

  • Installation: Press directly into the standard factory opening in the exposed tailgate sheet metal (~0.5 mm thick). No tools or adhesive required — clicks in firmly with a solid flexible snap.

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⚖ License & Usage Terms

Strictly Personal Use (Non-Commercial)

  • This model is provided strictly for personal, non-commercial use by vehicle owners.

  • Commercial distribution, reselling of digital files (STL/3MF), selling physical 3D prints, or commercial use in auto repair shops/retailers is strictly prohibited without explicit permission from the author.

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