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Flush Mounted LED Blinker Housing for Honda Navi — image 1
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Flush Mounted LED Blinker Housing for Honda Navi

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A simple flush mounted housing for the S23 LED blinkers.

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Model information

Category
Automotive
License
Creative Commons — Attribution

This is a blinker/signal assembly for the S23 LED blinkers from ScooterSwapShop, found here for $10. 

To complete this build as pictured, you will need:

  • (2) M3x4 screws
  • (2) M3x6 screws
  • PRINT (1) of each file attached.
     

Printing

Everything was printed on my Ender3 Pro at .2mm layer height, and a standard .4mm nozzle.  I use Gyroid infil at ~20%, but you can probably go lower. The main housing does require supports, but that is it. 

Construction

  1. With all of the pieces printed, start by inserting the M3x4 into the inner bracket arm, and screwing it into the main housing. 

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  2. Next, take the M3x6 screw and screw it a few turns into the pilot hole to create the threads inside of the PLA. 
  3. Unscrew the M3x6 screw and insert it into the inner brace for later. 
  4. Now insert the LED through the front, and run the nut along the wire from the back. 
  5. Screw the nut on a few turns, and then pull the LED outward to seat the nut inside the housing. 
  6. Screw the LED in completely from the outside/inside until it is seated snuggly. 

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  7. Next, run the wire into the signal opening on your Navi. The bracket arm should ‘lock in’ pretty snuggly. 
  8. Now with the M3x6 screw in the brace, screw it into the pilot hole from inside the headlight housing. (older version brace shown below)

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  9.  Now repeat the process on the other side. 

 

Any and all comments/suggestions welcomed to further improve/change the design. 

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