Alternative cover for AliExpress eBike headlight
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This headlight cover gives a cleaner look than the original one.
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Updated at source:
Model information
- Source
- Printables
- Category
- Outdoor Sports
- License
- Creative Commons — Attribution
Summary
I created a less rugged alternative headlight cover for this AliExpress headlight.
https://www.aliexpress.com/item/1005004830554886.html
Print Settings
- Supports: Yes
- Resolution: 0.2
- Infill: 15% - 20%
- Filament material: PLA or PETG
- Notes: I used black matte PLA. I'm not sure if it will survive high temperatures in the summer, if not I will go to PETG. Update: after almost a year of sun, wind, rain and snow, the PLA is still doing its job
Headlight notes
Please not that this headlight is probably not a plugin replacement for your current one. The horn can be connected without problems. The LED ring needs 24V. So you need a stepdown converter from 48 to 24V volt.
The main beam is another problem. I could not get it to work, not sure what the problem was. In the end I just removed the internals and replaced it with the one of my old headlight. Just glueing them and carefully aligning the lens. It worked perfectly!
See pictures or help.