KP3S 50mm fan upgrade
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The original heatsink fan for my KP3S failed, and it was quite noisy, so this new cage allows a 50x50x10 mm fan.
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The original heatsink fan for my KP3S failed, and it was quite noisy, so this new cage allows a 50x50x10 mm fan to be installed instead.
When using appropriate screw length for the fan, it will not hit anything, but there is not much space. I used M3x14 bolts with the nut on the fan side, as otherwise the 5015 blower fan will hit the nuts, make sure the fans have a recessed area for the nuts, as otherwise you will need a longer bolt, and may lose some printable space.
The cage itself can be installed with m4x5 bolts, the stock screws might work, but they will not screw in very far, and may strip out because of that.
It's a good idea to print it out of a material that is somewhat resistant to temperature, but it shouldn't get too hot, as the 50mm fan offers much better cooling than the stock 30mm fan, i printed it out of PETG, and it's holding up quite fine.
The parts where the fan mounts to and the duct are a bit thin, so it might not print very well if you have stringing issues, i used some electrical tape to cover this and prevent air leakage.
I recommend to print this with the air duct sitting on the build plate, and using tree style supports, as it will need the least support material that way.