Endcaps for Standardised Aluminium Extrusion Profiles
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Some endcaps I designed for my constructions made of aluminium extrusion profiles.
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This is a collection of some endcaps I designed for constructions based on standardised aluminium extrusion profiles, widely known as 4040 etc.. I found the original plastic molded caps to be too loose and far too expensive, so I developed an easy press fit system with pins that secure the cap on the cut end of an aluminium bar. The pins can be substituted by counter sunk wood screws, btw. So far the collection includes:
Type I caps (for item profiles and copy-cats):
40-series with 8mm slot: 40x40, 40x80, 40x120, 40x160; cap thickness of 3mm
I will expand the collection here every time a new profile finds its way into my workshop.
Printing and assembly don't seem to need explicid instructions. I use mostly pla through a 0.4mm nozzle with a layer height of 0.2mm. The flat surface is receptive for nice print bed sheet patterns but a rough surface looks well, also.