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Snap-Fit Cover for 100×100 mm Flush-Mount Junction Box – Screwless — zdjęcie 1
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Snap-Fit Cover for 100×100 mm Flush-Mount Junction Box – Screwless

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Screwless snap-fit cover for flush-mount junction boxes (95–99 mm inside). Spring tabs hold it – no screws needed.

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Printables
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Creative Commons — Attribution — Noncommercial — Share Alike

Screwless Cover for 100×100 mm Flush-Mount Junction Boxes

This blank cover simply pushes into the box. Each side has a flexible tab with a snap nose that presses against the inner wall of the box and holds the cover in place. Handy when the screw posts are missing or stripped, or the box has no way to fasten a cover.

Dimensions

  • Cover plate: 130 × 130 mm, 2 mm thick

  • Total height incl. plate: 27 mm (stays clear of the wiring inside the box)

  • Fits boxes with 95–99 mm inner width

  • Nose to nose: 100 mm, tabs inside: 91.4 mm

Print Settings

  • Material: PLA (tested) or PETG

  • Print face down on the bed, no supports needed

  • At least 3 walls/perimeters so the tabs are solid perimeters

  • Layer height 0.2 mm

  • Use a nozzle temperature at the upper end of the range for better layer adhesion

Customize It
The FreeCAD macro is included. You can easily change box size, plate size, plate thickness, total height and clamping force via parameters at the top of the script. Open the macro, adjust the values, run it – the STL is generated automatically.

Notes

  • Measure the inside of your box first. Many “100×100” boxes are smaller than 100 mm inside.

  • In larger boxes (99 mm) the cover sits looser than in smaller ones.

  • ⚠ Only use as a cover for de-energized or properly terminated wiring. PLA is not flame-retardant and softens at around 55 °C. Work on electrical installations should be done by a qualified electrician.

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