AC Power Wall Adapter Enclosure for IoT PCB (US)

An AC wall adapter PCB to power & consolidate your IoT project into a single housing without resorting to an ugly USB phone charger

This enclosure is designed for an AC Adapter PC Board (PCB) that can be ordered here.  PCB details and parts list is available via links from the order site.

STL mesh files and the Fusion360 design file are provided.  The Fusion360 design file is parametric in X,Y & Z directions, so you can expand for additional components if necessary. When modifying the Fusion360 design to change dimensions, editing CAPITALIZED parameter values is safe/tested.  Editing other parameters may yield unexpected results.

Print the following:
- Enclosure top (your choice of two styles)
- Enclosure bottom
- AC plug shim for PCB

Two options for the 3D printed enclosure are included:
- Flat top - normal enclosure with a flat top - better if you need side portals for connectors
- Tented top - top with angled sides for a slimmer look at the expense of potentially useful volume

One very important, but easily overlooked component that must be printed is the shim for the plug.  The shim is a plastic spacer that must be installed between the PCB and the plug before soldering the plug.  When populating the PCB, *the shim and AC plug must be installed before the Hi-Link AC-DC converter.*  The shim provides the required critical offset for PCB mounting, AC plug protrusion, and enclosure bottom design.  If you choose to design your own enclosure, the plug offset is the critical measurement that drives the design for the enclosure bottom.

Supports should not be necessary for printing.  Enclosure halves are fastened using #4 0.5 inch or M3 screws.