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Decathlon HL 900 V2 headlight - repair part — image 1
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Decathlon HL 900 V2 headlight - repair part

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Did your Decathlon HL 900 V2 headlamp holder break? It's a common problem, so I started reverse engineering :)

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Updated at source:

Model information

Category
Other Sports
License
Creative Commons — Attribution — Share Alike

Update added improved variant

 

I kept the original design, but improved the rigidity and elegance of the shapes. The back is ergonomically shaped to copy the forehead. I paid particular attention to modeling the stops around the joint. I optimized the size so that such a small size could be printed. The stops work perfectly and thanks to this the headlamp can be positioned well. Better than the original part :)

I also increased the rigidity of critical parts and strengthened the wall thickness and created a smoother transition in the corners.

The printing profile is ready for PLA. I recommend using the tougher PLA + or PLA Rapid / HS or PETG. I tested the model on more than 15 prints and tuned the smallest details. It fits perfectly in terms of dimensions.

 

!!! It is necessary to print a layer height 0.16 mm or 0.12mm, 18% Gyroid or Cross Hatch , 3 - 4  perimeters and Arachne !!!

 

Strap mount:

 

 

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