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NATO/Picatinny Flashlight Clamp with Fillets and Screw Lock — image 1

NATO/Picatinny Flashlight Clamp with Fillets and Screw Lock

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Parametric flashlight mount with filleted edges, adjustable spring arms, and screw-down picatinny clamp for secure mount

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Model information

License
Creative Commons — Attribution

This is an enhanced version of the original NATO flashlight clamp with several key improvements for better functionality and printability

New Features:

  • Filleted edges: Smooth, rounded edges on the C-clamp opening eliminate sharp corners for safer handling and improved aesthetics

  • Screw-down clamp: M3 screw hole with integrated hexagonal nut trap provides secure locking to picatinny/NATO rails

  • Adjustable spring arms: Independently controlled spring arm length (default 27mm) allows you to tune clamping force and flexibility

  • Parametric design: Spring arms automatically adjust angle to match any flashlight diameter while maintaining proper contact at the 90° points

Customizable Parameters:

  • flashlight_diameter: Adjust for your specific flashlight (default 15.8mm)

  • fillet_radius: Control edge rounding (default 1.0mm)

  • spring_arm_length: Tune springiness - shorter = more flexible, longer = more rigid (default 27mm)

  • opening_angle: Adjust C-clamp opening (default 120°)

  • All original parameters still available

Print Settings:

  • No supports needed for most orientations

  • Recommended: 3+ perimeters for strength

  • Insert M3 hex nut into trap before final assembly

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