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Rowenta Va200 fan oscillation axis replacement — image 1
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Rowenta Va200 fan oscillation axis replacement

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A replacement for a Rowenta fan Oscillation axis.

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Model information

License
Creative Commons — Attribution — Noncommercial — Share Alike

We have a fan which oscillation axis broke. I think that is because of fatigue https://en.wikipedia.org/wiki/Fatigue_(material). The place where it broke does have has a change of section, which is prone to fatigue breaks. Another reason could be mechanical blockage, so It broke in the weaker part. A kind of mechanical fuse should be added to avoid  uncontrolled damage. 

This model is made in china, and probably is rebranded, so is possible that your model has the same axle or very similar. 

See that it broke where the inner diameter, changes for the screw.

Dimensions

The dimensions are the ones in the table, for ease of printing, and make more robust, we have changed axleInDiam, to be the same diameter along the part, and pulleys outer diameters to be the same as the main axle, to reduce the need of supports.

parameterdescriptionoriginalprinting
tolTolerance0,10,1
screwHoleDiamDiameter for screws2,82,8
    
axleOutDiamOuter diameter9,89,8
axleInDiamInner diameter5,32,8
axleHeightAxle height2525
axleInsertDiamInsert in wheel diameter6,96,9
axleSquareHeightHeight of square section22
axleInsertHeightHeight of insert in wheel33
    
pulleyCentersDstDist between center in pulley1313
pulleyHeigthPulley height4,74,7
pulleyAxleDiamPulley diameter at Axle13,89,8
pulleyDrivenBaseDiamPulley diameter at driven axis11,79,8
pulleyDrivenInsertDiamPulley diameter in driven insert7,77,7
pulleyDrivenInsertHeightPulley height of insert3,23,2

Original part modifications

We modify inner hole, to avoid section changes, and pulley diameters to be the same of the axle for ease of printing.

How to print

Since it has radial forces it is better print as in the last picture, so the layers are not in the axial direction. Use a wall thickness about 2 or 3 mm to give the part robustness, Apply a high infill density about 50% and ensure that the shell and infill are glued with a high infill overlap percentage

Result

And here is the result in action

Annex

Here is an explanation of how this oscillation mechanism works.

About the material to print I have printed in PLA, and works pretty well. This guy has made some tests with different materials

Acknowledge

Cover photo based in Jared Owen simulations

 

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