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Open Thread Board Router - ESP32-C6 Super-mini USB C - case — image 1
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Open Thread Board Router - ESP32-C6 Super-mini USB C - case

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Simple case to make own thread board router for Thread and Matter, using only ESP32-C6 super mini.

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Model information

Category
Electronics
License
Standard Digital File License

Turn Your ESP32-C6 Super Mini into a Thread Border Router

A simple, compact enclosure for the ESP32-C6 Super Mini, designed for DIY Thread Border Router projects and Matter smart home setups.

This case keeps your ESP32-C6 superprotected while providing dedicated openings for the USB-C connector and antenna. Its two-piece design uses a tight fit to hold the board securely in place without unnecessary bulk.

I tested this setup in a 55 m² apartment in an older Polish apartment building. Mounted approximately 2.2 m above the floor, near the center of the apartment, it provided good Thread coverage throughout the entire living space.

Features

  • Designed specifically for the ESP32-C6 Super Mini

  • Compact, minimalist two-piece enclosure

  • Dedicated USB-C and antenna openings

  • Tight fit to keep the board securely in place

  • Suitable for DIY Thread Border Route

Recommended Print Settings

  • Material: PETG recommended

  • Layer height: 0.2 mm

  • Supports: Not required

At least PETG is recommended because the ESP32-C6 can become warm during operation.

Important Notes

  • Compatibility: Designed exclusively for the ESP32-C6 Super Mini. Other ESP32-C6 boards may not fit.

  • Radio coverage: Actual Thread range depends on walls, interference, antenna orientation, and the surrounding environment.

A small enclosure for a useful DIY smart home project — simple to print, easy to assemble, and ready to become part of your Matter setup

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