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Aero Bridge with Headlight Mount (parametric) — image 1
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Aero Bridge with Headlight Mount (parametric)

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Bridge to mount a headlight between aero bars.

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The bridge is designed to be fastened with 2 zip ties to round 22mm aero bar extensions which are 81mm apart. The light mount should be compatible with many available headlights (10mm width, bore for M6x25 bolt). 

I printed this in PETG using modifiers at both ends and on the mount to make these parts solid and thus more durable.

I'm providing 2 models in STL, 3MF and Gcode with the mount sticking straight out and at 45 degrees.

All these measures can be changed using the following parameters in the Fusion 360 file:

dDiameter, use the same as your aero bar extensions. 22mm
widthDistance between the bars. 81mm
mountRotationAngle of the mount, measured from z-axis. 45 degrees
mountThicknessMaterial thickness of the mount. 4mm
mountCutOutInner width of the mount. 10mm
mountLengthLength of the mount. 16mm
mountHeightHeight of the mount. 15mm
mountHoleDiameter of the borehole in the mount. 6mm
holeWidth / holeHeightSize of the holes for the zip ties. 5x2mm

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